Forging ERP

Heavy Metal
Mastery

Forge ahead with confidence. Streamline operations from billet cutting and heating to hammering and final inspection.

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Forging Process

Material Yield

96.5% Efficiency

Forging Excellence
Redefined

Control the entire lifecycle of your forging process, from raw material to finished component.

Billet Tracking

Track raw material by heat number, size, and grade. Manage cutting plans to minimize wastage and ensure full traceability.

Heat No. Tracking Cutting Plan
Steel Billets

Die Life Mgmt

Predictive maintenance for your most valuable assets.

Die D-405 Active

Re-sinking due in 500 strokes

Die D-406 Maintenance

Heat Treatment

Manage furnace loading, cycle times, and temperature profiles with integrated hardness testing reports.

Analysis

Yield Analysis

Input Weight vs. Output Weight. Track flash loss, burning loss, and scale loss to optimize your forging yield and profitability.

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System Intelligence Active

Precision Forging Intelligence

The digital nervous system for your forge. Real-time analytics, predictive modeling, and total traceability.

WIP & Batch Intelligence

Achieve 100% backward traceability. From a finished component, instantly trace back to the specific heat number, billet batch, and furnace cycle.

Batch Status
Active
Traceability
100%
Verified Heat No.
Efficiency
+14%
vs Last Quarter

Predictive Maintenance

Schedule maintenance for hammers and presses based on stroke counts and heat cycles.

Hammer H-01 82% Life
Press P-04 Service Due

Job Work Control

Manage external machining and sub-contracting. Track material movement to vendors and reconcile finished parts automatically.

Material Packing

Optimize billet packing and movement. Ensure correct batching and labeling for zero shop-floor mix-ups.

Dynamic Flow

Define custom production routes for different parts, adapting process flows dynamically based on engineering requirements.

Shop Floor Connectivity

Seamlessly integrate with your production machinery.

Cutting Machine
Forging Hammer
Induction Furnace
Testing Lab